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Arc Flash and LV Transformers

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Chapmeister

Electrical
Jun 22, 2006
33
I'm having some trouble!
Can someone tell me if this is right? or point out the flaw in my calculations?
If I have a bolted fault current value on the secondary of a transformer, the closest upsptream protective device will be called on to interrupt the arc. If the closest device is on the primary (upstream in a piece of switchgear). In order to determine the trip time of the device, the arc current has to be reflected across the transformer using the LV/HV ratio, and then read from the TCC curve for the fuse. Using the fuse melt time, the NFPA arc flash calculations can be done. Check this out:

Here are the numbers I'm having trouble with:
Transformer Specs:
112.5kVA
600/220V (delta-wye)
5.0 %Z

Available Fault Current (from custom spreadsheet):
24.5kA at the switch gear
16.4kA at the primary (due to feeder impedance)
4.34kA on the secondary (due to transformer impedance)

Fuse Data:
C200HR English Electric (bought out by GEC)

My arcing current on the secondary is then 2.45kA. (using equation D.8.2(a) from the NFPA70E)

Do I then take the 2.45 * 220/600 = 0.898kA to get the primary side current. Reading from the TCC I get ~24 second melt time.
This gives a normalized incident engery of 0.6J/cm^2 and incident energy of 652 J/cm^2 at 24 inches (460mm). This number is WAAAAYYY bigger than I would have expected.

Where is the flaw in my procedure????
 
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Chapmeister:

You can do the calcs, but the calculation method you may be following has not been backed up by tests and your results could be misleading.

The calculation methods mentioned in IEEE 1584 are for limited scenarios and they are not to be used for systems they do not support.
 
Great, thanks for all the tips, everyone.
I'm fairly comfortable with my method now.
In the end of all things, I'll probably have an electrical firm which specializes in arc flash analysis double check my numbers.
As was said earlier, arc flash is still in its infancy. Here at our facility we're just getting the ball rolling.
Thanks again for all the help~!
 
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