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How many bends were on your sample? If it was only 1 or 2 bends that would not fly here because we would be way out of tolerance on 6 bends.I tried two of the methods here with a part here and they were within 0.05"
Gymmeh said:smcadman, sorry for lack of details, that’s sum of tolerances for four 90 degree bends in 0.5" plate. The part is later force fit into a part, then welded, and finally machined.