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Boiler efficiency formula

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SexSeaEngineer

Mechanical
Apr 29, 2003
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Does anyone know how to calculate the efficiency of a boiler? I know how to calculate the efficiency of turbines and compressors, but I can't find a formula for boiler efficiency? Thank you.
 
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The official means of calculation is defined in the ASME power test code PTC 4.0. It can be calculated either on basis of HHV ( higher heating value of fuel) or LHV ( lower heating value of fuel) , and via input/output or loss methods
 
The formula presented by DesertFox is concise and accurate but it is not easy to measure efficiency of a running boiler that is why the ASME power test code was developed.
 
For a simple method, try

eff.= Heat energy transfered to water & Steam
--------------------------------------
Heat energy supplied by fuel


eff. = mass of steam(kg/hr)* (h(s)enthalpy of Steam -
h(w)enthalpy of feed water)
---------------------------------------------------
mass of fuel (kg/hr) * calorific Value Mj/kg

N.B. Enthalpy obtained from steam tables
 
Cleaver-Brooks has a 21-page file on Boiler Efficiency:
It covers the different methods of calculating efficiency as well as the factors (excess air, type of fuel and H/C ratio, no. of passes, ambient temperature) affecting the efficiency.
Tables give stack losses as f(flue gas T) and fuel consumption as f(efficiency).

An example is given of their preferred Fuel-to-Steam efficiency calculation. It uses actual measurements of flue gas T, CO[sub]2[/sub] or O[sub]2[/sub] concentration, ambient T, and tabulated “Hays charts” of flue losses by fuel type and “Radiation and Convection” losses.
 
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