fireguy2001
Mechanical
- Jan 4, 2011
- 1
thread184-267644
I should apologize ahead of time, this is my first post on this forum, and unfortunately extremely long. The subject matter is simple in substance but complicated in design.
I am hoping that one or more of you good folks can help me with a design conundrum brick wall that I recently ran into. A few months ago one of my clients approached me with a task to essentially become an expert in the field of clean agent systems, and more specifically IG-541 (Trademarked as “Inergen” by Tyco Corp.’s Ansul). After months of research I can now say that I am almost an expert. I have to say that had I known the depth of the rabbit hole I was plunging into I might have been a little reluctant.
Anyway the conundrum is as follows:
I now understand that there are two main considerations with regards to the protected enclosure (room being protected):
1.) The enclosure must be of tight enough construction that the clean agent gas does not leak out of the room too quickly. In essence the design concentration (as measured by the percentage of gas concentration within the room mixed with air) must be maintained at the minimum required level (in this case 34.2% for a class C fire hazard) for a minimum of 10 minutes. This translates to the need to perform an enclosure integrity test by depressurizing and then pressurizing the room with a door fan to verify that the room is not too “leaky”. This establishes the Effective Leakage Area (“ELA” for the remainder of this post). The ELA is expressed as a maximum value depending on the design concentration for clean agent gas retention within the enclosure.
2.) The enclosure is going to be subjected to a lot of pressure when we dump all that gas (a time frame as little as 10 seconds for the halocarbon agents and 60 seconds for the Inert gas agents). This pressure differential is a considerable increase for the inert gas agents and a considerable initial decrease for the halocarbon agents with an eventual increase above the normal “static” pressure within the enclosure. As a result we have to have a minimum amount of Free Vent Area (“FVA” for the remainder of this post) through the walls/ceiling/floor to allow enough of the air to escape as the gas fills the room or we could literally blow the roof off or blow the walls out (I’m not joking here, I have seen photographs of enclosures that have failed as a result of discharge and they aren’t pretty; ceilings obliterated; CMU wall blocks blown across the floor of a facility, etc.).
Are you sensing the conundrum yet? Well here is the whole nut including the shell.
The amount of pressure we can impose upon an enclosure is dependent on the effective strength of the enclosure (walls, ceilings, floors). In my team’s case the ceilings and floors are typically concrete and, thus very strong. The walls, however, are a different matter altogether and are sometimes simply corrugated metal haphazardly attached to girts or other framing.
The amount of gas we can “dump” into enclosures of this type can be quantitatively measured as a function of the wall strength (typically expressed as pounds of pressure per square foot of wall surface or lbs/sq.ft. – 5 lbs/sq.ft. is typically considered at the low end of the scale but my team has some that should be considered lower than that)
So - I need to rest my fingers after all of this typing, my apologies (fwheww)
So I have done some calculations and discovered that the MINIMUM FVA that our enclosures typically require is about 1.5 times larger than the MAXIMUM ELA we are allowed for the minimum retention requirements. Oh the conundrum at last.
So, now I have some documentation that recommends the use of special vents that open upon system discharge and then close either after some period of time or stabilization of column pressure within the enclosure. This is the only solution my team has been able to find for this daunting design problem. We have identified three types of vents as follows:
1.)Static/Gravity vents – these are essentially spring operated vents that open when subjected to a certain amount of pressure and close when that pressure has been reduced. Our concern about these is the extremely dusty environment we are working in and potential failure due to seize-up when needed.
2.)Electric Motor Operated – these vents have louvers that are opened by an electric motor and would need to be controlled by our release panel. Our concern here is that we would have yet one more working part that could fail, again giving consideration to the environment.
3.)Pneumatically Operated – Operates through application of a pressurized gas to a switch or lever. We use nitrogen pilot lines to open our cylinders already so these are a possibility but we would have the same concerns as with the other vents.
My questions for the group are as follows:
1.) Do any of you good folks have any experience with any of these vents?
2.) If so which type(s) have you used?
3.) Do you know of any other types of vents other than the 3 I mentioned?
4.) Could you recommend any high quality manufacturers with products with a good track record for extremely dusty environments?
Thanks for any help you can provide and thanks for taking the time to read this extremely long post.
JMO
I should apologize ahead of time, this is my first post on this forum, and unfortunately extremely long. The subject matter is simple in substance but complicated in design.
I am hoping that one or more of you good folks can help me with a design conundrum brick wall that I recently ran into. A few months ago one of my clients approached me with a task to essentially become an expert in the field of clean agent systems, and more specifically IG-541 (Trademarked as “Inergen” by Tyco Corp.’s Ansul). After months of research I can now say that I am almost an expert. I have to say that had I known the depth of the rabbit hole I was plunging into I might have been a little reluctant.
Anyway the conundrum is as follows:
I now understand that there are two main considerations with regards to the protected enclosure (room being protected):
1.) The enclosure must be of tight enough construction that the clean agent gas does not leak out of the room too quickly. In essence the design concentration (as measured by the percentage of gas concentration within the room mixed with air) must be maintained at the minimum required level (in this case 34.2% for a class C fire hazard) for a minimum of 10 minutes. This translates to the need to perform an enclosure integrity test by depressurizing and then pressurizing the room with a door fan to verify that the room is not too “leaky”. This establishes the Effective Leakage Area (“ELA” for the remainder of this post). The ELA is expressed as a maximum value depending on the design concentration for clean agent gas retention within the enclosure.
2.) The enclosure is going to be subjected to a lot of pressure when we dump all that gas (a time frame as little as 10 seconds for the halocarbon agents and 60 seconds for the Inert gas agents). This pressure differential is a considerable increase for the inert gas agents and a considerable initial decrease for the halocarbon agents with an eventual increase above the normal “static” pressure within the enclosure. As a result we have to have a minimum amount of Free Vent Area (“FVA” for the remainder of this post) through the walls/ceiling/floor to allow enough of the air to escape as the gas fills the room or we could literally blow the roof off or blow the walls out (I’m not joking here, I have seen photographs of enclosures that have failed as a result of discharge and they aren’t pretty; ceilings obliterated; CMU wall blocks blown across the floor of a facility, etc.).
Are you sensing the conundrum yet? Well here is the whole nut including the shell.
The amount of pressure we can impose upon an enclosure is dependent on the effective strength of the enclosure (walls, ceilings, floors). In my team’s case the ceilings and floors are typically concrete and, thus very strong. The walls, however, are a different matter altogether and are sometimes simply corrugated metal haphazardly attached to girts or other framing.
The amount of gas we can “dump” into enclosures of this type can be quantitatively measured as a function of the wall strength (typically expressed as pounds of pressure per square foot of wall surface or lbs/sq.ft. – 5 lbs/sq.ft. is typically considered at the low end of the scale but my team has some that should be considered lower than that)
So - I need to rest my fingers after all of this typing, my apologies (fwheww)
So I have done some calculations and discovered that the MINIMUM FVA that our enclosures typically require is about 1.5 times larger than the MAXIMUM ELA we are allowed for the minimum retention requirements. Oh the conundrum at last.
So, now I have some documentation that recommends the use of special vents that open upon system discharge and then close either after some period of time or stabilization of column pressure within the enclosure. This is the only solution my team has been able to find for this daunting design problem. We have identified three types of vents as follows:
1.)Static/Gravity vents – these are essentially spring operated vents that open when subjected to a certain amount of pressure and close when that pressure has been reduced. Our concern about these is the extremely dusty environment we are working in and potential failure due to seize-up when needed.
2.)Electric Motor Operated – these vents have louvers that are opened by an electric motor and would need to be controlled by our release panel. Our concern here is that we would have yet one more working part that could fail, again giving consideration to the environment.
3.)Pneumatically Operated – Operates through application of a pressurized gas to a switch or lever. We use nitrogen pilot lines to open our cylinders already so these are a possibility but we would have the same concerns as with the other vents.
My questions for the group are as follows:
1.) Do any of you good folks have any experience with any of these vents?
2.) If so which type(s) have you used?
3.) Do you know of any other types of vents other than the 3 I mentioned?
4.) Could you recommend any high quality manufacturers with products with a good track record for extremely dusty environments?
Thanks for any help you can provide and thanks for taking the time to read this extremely long post.
JMO