In response to your question "can an existing halon system be expanded to protect other areas"
- It depends: Halon 1301 is still available in the US. In Europe users were required to replace their systems in 2003.
- Hydraulic Calculations - Ansul Halon 1301 system utilized a hydraulic calculation program which was located on their VAX in Marinette WI. Access to this program is no longer available to their distributors. Other manufacturers had programs that were DOS based and could be run on a local computer.
- Hardware - Most manufacturers are no longer making the nozzles for older Halon 1301 systems. Most of the other hardware is still available as it's used in their current "Clean Agent" hardware.
- Replacement - There is a plethera of new agents on the market. Inergen and FM-200/HFC-227 (Great Lakes / Dupont) are the more common.
- Two Types of Agents, "Inert" and "Halocargon" - Inergen is an "Inert Agent" where as "FM-200/HFC-227" is a "Halocarbon" agent. Inert agents require "Pressure Relief Venting" due to the pressures created in the protected space by the release of large volumes of agent held under high pressure in cylinders. Inert agents add about 35% volume to the space and reduce the Oxygen content to a point where combustion can't be sustained. Halocarbon agents on the other hand work by a) providing a cooling effect and b) inhibiting the reaction between a fire and oxygen.
- Disadvantages between agent types - Inert Agent require pressure relief venting which is often an unforeseen cost. Halocarbon agents will experience thermal decomposition with the byproduct being Halon Acids. How much Halon Acid has been the subject of much debate.
- "Drop-In-Replacement" - In reality there isn't such an animal. While there are agents that approximate the amount of agent required the hardware has different installation requirements and the agent has different flow characteristic. Contrary to the post by "alehman" FM-200 can be used with existing Halon pipe, provided your using the Kidde ADS product, which incorporates a cylinder storage and discharge method patented by Great Lakes (which is why i didn't included HFC-227 in this reference).
- Recharge cost - The problem with all of these agents is that no one uses the common denominator which is the volume of the protected space. Most people familiar with Halon 1301 were used to referring to agent quantities in terms of "Lbs". This is still used for Halocarbon agents however of Inert agents the term is "Cubic Feet" as the agent is not a liquid under pressure. In terms of recharge cost, FM-200/HFC-200 is about $0.85 per cubic foot of protected space, Inergen is about $0.28 per cubic foot of protected space, and CO2 is about $0.06 per cubid foot of protected space.
- My recommendation - Find a local distributor of "Kidde", "Chemetron", and "Ansul". These three products have both "Inert" and "Halocarbon" agents as part of their product line. You should be able to get truthful comparisons between your options.
Regards
Dan Marr