US Bellows, manufacturer of expansion joints, has a standard procedure for sizing expansion joints in their website catalog.
EJMA - Expansion Joint Manufacturer's Association also has detailed instructions for sizing EJs.
A typical procedure may include the following:
- Calculate thermal expansion of pipe
- Use this as your baseline axial deflection value
- Estimate lateral deflection and angular rotation
- Obtain conversion factor based on number of cycles
- Account for installation misalignment and excursion using appropriate conversion factors.
- Sum values (after applying conversion factor) to get axial, lateral, and rotational deflections and apply further SF is necessary.