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Fillet weld full penetration for plate in vibration fatigue? 3

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homebrewdude

Mechanical
Jan 26, 2004
36
US
I have a 1/4" plate that is welded to a 1/2" plate.

The 1/4" plate is subjected to a vibration type fatigue load.

The current weld is 1/4" fillet all around the 1/4" plate.
Our supplier is actually oversizing the weld and is looks to be about 5/16"
Both plates are ASTM A572 Grade 50

Looking at the plate, it seems that the fillet welds completly penetrated the 1/4" plate and are both touching each other. (if looking at a cross section of the plate)
It also seems like the heat from the weld undercut the material.

The 1/4" plate is failing at the weld due to vibration.

Is it normal practice to put 1/4" fillet welds on both sides of a 1/4" plate?
Is the supplier just using excessive heat?
Could the failure problem be due to the weld area being brittle? As all the vibration is being transfered through the weld.

Would a better weld be bevel groove type?
I would then have to pre-chamfer the 1/4" plate?

 
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Check the start and stops of the welding process. This is where the failure begins.
 
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