Thanks for the reply’s,
I posed this question to get everyone's opinion on what I see as a serious deficiency in the standard.
I can find nowhere in any literature that requires a contractor to flow a specific amount of water. The standard recommends that a 25% drop in residual pressure is achieved or the amount required for fire flow, however nowhere does it state SHALL. I feel this leaves a very large loophole for unscrupulous contractors to use tests that may or may not be sufficient.
Example:
New light hazard occupancy is being built at the end of an old, dead end 6” water main. Municipal pump house is located at the extreme end of the distribution system from the new buildings location, and a substantial elevation difference is present. Contractor (A) is awarded the job and is required to perform a flow test for the hydraulic calculations; all testing is to be performed as per the standard.
Contractor (A) performs three tests:
Static pressure is 68 psi at the gauge hydrant
• 50 psi @ 223 USGPM using 1-1 1/8 opening UL Play pipe
• 39 psi @ 416 USGPM using 1-1 ¾ opening UL Pay pipe
• 13 psi @ 538 USGPM using 2- 1 ¾ opening UL Play pipe
Test is completed and all results are recorded and returned to the office.
When the results are graphed the designer notes that only test 2 is “Capable” of meeting the system demand, now this is where I get concerned:
All the tests have achieved a 25% drop in residual pressure so per the standard any can be used for the system design, however any results extrapolated from beyond the point flown are technically theoretical. In this case because test three was performed we see that in actuality the distribution system is not capable of providing the required system demand. What is to say that the existing main has not been degraded to the point where its internal diameter is equal to that of a 2” pipe and only when it is flow beyond this capacity is this indicated? Test three seems to indicate that this may be a possibility, however nothing requires the contractor if they so choose or are ignorant enough to indicate this.
A 2” main drain test only indicates if a change in the distribution system has occurred since the original installation, it proves nothing as to the actual available flow! It is very rare that system demand can be achieved by a drain test.
Sorry for the long post.