Nick Lockard
Chemical
- Jan 6, 2021
- 1
thread327-426759
Read a few thesis, but can't find anything related to my question:
QUESTION: what is the end-on strength of the outer, vertical walls & resistance to buckling of the following sandwich assembly?
Application is: I'm building a trailer module and want to bond 1.375" sandwich panels into assembled structure:
Details of panels:
2.5 lb EPS core,1.327" thick (33.7mm) , 0.024" (.61mm) (3003-Aluminum facings, 3M #78 or better pressure activated adhesive (plus pre-perforation preparatory step on foam)
Vacuum bag cured @ 15psi for 48 hours + roller pressure
Edge faces protected from weather, abrasion, and damage by envelopment only through assembly method:
Details of assembly method:
Butted corner unions with unprotected face downward
Encapsulation on either side with 6061-Aluminum (0.062" thick, 2" outer, 3/4" inner) joined by countersunk Stainless Steel Binding Barrels
In between 3003-aluminum skin and angle aluminum, 1mm thick 3m VHB tape or better, activated by tightening the binding barrels permanently.
Binding barrels locked with dab of threadlock
Further notes:
Wettable areas or water intrusion seams protected by butyl tape or silicone caulking, with overlaid fiberglass tape protecting that.
Read a few thesis, but can't find anything related to my question:
QUESTION: what is the end-on strength of the outer, vertical walls & resistance to buckling of the following sandwich assembly?
Application is: I'm building a trailer module and want to bond 1.375" sandwich panels into assembled structure:
Details of panels:
2.5 lb EPS core,1.327" thick (33.7mm) , 0.024" (.61mm) (3003-Aluminum facings, 3M #78 or better pressure activated adhesive (plus pre-perforation preparatory step on foam)
Vacuum bag cured @ 15psi for 48 hours + roller pressure
Edge faces protected from weather, abrasion, and damage by envelopment only through assembly method:
Details of assembly method:
Butted corner unions with unprotected face downward
Encapsulation on either side with 6061-Aluminum (0.062" thick, 2" outer, 3/4" inner) joined by countersunk Stainless Steel Binding Barrels
In between 3003-aluminum skin and angle aluminum, 1mm thick 3m VHB tape or better, activated by tightening the binding barrels permanently.
Binding barrels locked with dab of threadlock
Further notes:
Wettable areas or water intrusion seams protected by butyl tape or silicone caulking, with overlaid fiberglass tape protecting that.