First issue, some gas membrane companies for H2
Air Liquide/Medal (my company)
UOP
Air Products (I'm pretty sure)
This sounds like a small volume specialty application, so it might not be interesting on a size basis for a gas company. (in other words, not enough $$ to do the the design work, unless you're willing to pay $$$)
The important design criteria for a membrane is pressure ratio, not absolute pressure gradient, so a vacuum pump may work. The explosion issue and residual vacuum oil, I will leave aside for a design engineer. (I'm in membrane R&D)
The real issue to me is how pure do you require your product? Polymeric membranes will not get really high purities from a 1-2% feed, say 50%, with a moderate recovery. (purity and recovery are a tradeoff) If you require high purities, VSA or cryo would be better bets. I believe that someone sells (maybe one of the GC companies??) a Pt/Pd membrane for super pure H2, but the flux is very low.
Dave Hasse
Air Liquide
dave.hasse@airliquide.com