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Hydraulic Cylinder Seal Configuration Back to Back Leaks

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ESTinker

Mechanical
Aug 24, 2017
39
I'm trying to fix a hydraulic cylinder seal leak where the fluid has 1 entry/exit at 3,000psi and the other side open to atmosphere. There 2 U cup shaped seals (loaded with O-Ring) with a back to back configuration. I believe this creates a pressure trap and causes premature failure of the seals where hydraulic fluid leaks pass both seals. What's the best option to fix this? I was thinking about:
1. adding an O-Ring between the back to back seals
2. Replace the 2 U cup seals with O-Rings and add a U Cup seal in the middle
3. Switch both U cup seals towards the high pressure side (flip the direction on the rear seal)
4. Remove/Unload the rear O-ring on the atmosphere side to unload the seal

Seal_ilp3ph.jpg
 
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Firt it must be said that with moving idraulic seals there is always an oil film covering the surfaces to prevent damage on the seals.

Not having a guiding surface is not so good, I will advise to use a seal of this type with the addition of a wear ring to have the pistn guided.

If you can't modify the geometry, facing the two seals toward the pressure can be useful. But the addition of a guide ring is recomended.
 
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