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MACHINEABLE OR NO?

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On your small, rectangular groove can you put a radius equal to the bottom radius on the ends and bottom edges? That way it can be machined with a ball type end mill (assuming not-to-tight tolerances).
 
As it is right now, I can't think of another way to make this to assumed-tolerance requirements unless it was with a sinker/ram EDM.

Adding some fillet radii in a few places where there are sharp corners will, as BrianE22 stated, allow for a much wider field of manufacturing possibilities.
 
Are you making one or one million?

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The Help for this program was created in Windows Help format, which depends on a feature that isn't included in this version of Windows.
 
What about the other half of the fitting? You need a volume for the check-plate to swing into, and I don't believe that cannot be made from a standard fitting.
 
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