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mechanism for angular stroke 1

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hobbs101

Mechanical
Aug 1, 2012
74
Hi. I'm developing concepts for a mechanism that I need to design. The requirements are

- move a metal block (4"x4"x8") along a circular path
- stroke angle = 11.5deg
- radius of circular path = 0.5m
- needs to be accurately positioned at any intermediate or end angle
- manual adjustment, i.e. very low speed.
- has to work in all orientations, i.e. changing gravity vector.

The problem is I can't use the centre point of the circular path as this is inaccessible. So, what I'm looking to do is use a clever design that gives me movement along a circular path in a compact envelope.

I was hoping a 4-bar linkage of some sort would be the solution, but as far as I can see this type of linkage would also give me a parasitic motion away from the virtual pivot point. This may not be an issue, but I don't think it's ideal. I'm not experienced in designing linkages, so perhaps I've got this wrong.

Another option is to use roller guides moving along angular slots. I was hoping for something more simple and elegant than this. Also, maintaining position with changing orientation is a challenge.

Perhaps a combination of linear and rotary motion might be an option? A linear slide with a coupling to a rotary mechanism?

Any thoughts on the 4-bar linkage? Any other possible solutions?

Thanks in advance for your help.

 
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Hi All. The design is complete. Thanks raz1 for the linkage idea, but I'm sure it wouldn't have been compact enough. Nice to know for future projects though.

The final design comprises
- single carriage running on V rail (Hepco PRT2)
- metal block is cantilevered off carriage
- arc gear fixed to carriage
- pinion gear drives arc gear (30:1)
- pinion gear is manually turned using handwheel, through worm gearbox (30:1)
- worm gearbox is self locking, i.e. can not be back driven, so metal block can not move under it's own weight.

I'm currently finishing off the detail CAD design, before starting manufacturing drawings, so any last minute thoughts would be very welcome!

Hobbs101
Mechanical Design Engineer
 
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