"Therefore, I have to take issue when a ChE states that rust will occur in a nitrogen environment." -Montemayor
I had a blanket valve fail open. When it was opened up, we found some amount of rust inside the body. We cleaned it out, and reinstalled.
We have a nitrogen generator(separator) on site. It runs around 97-98% purity. There is some small amount of oxygen that is carried over.
We had experienced problems with water in our air lines, I have never found water in the nitrogen lines, but I wouldn't say some amount could not be carried over.
With some amount of oxygen, and some amount of moisture, I would not say rust occuring within a nitrogen line is not outside the realm of possibilities.
We have since resolved the water problems within the air lines.
Now in actuallty, the rust and debris we took out of the valve may have been from fabrication, or could have occured while the piping was out in the yard. The ultimate cause of the failure is the valves were installed without particle filters directly upstream. This has been fixed.
As for my wishes to run our nitrogen lines with galvanized pipe. One of our products is a sodium salt. A by product is regular sodium chloride. Anytime the process piping is opened up or samples are taken, or a sample port is flushed out, if any amount of the slurry is not cleaned up, or is left on the surface of the mezzanines or equipment, when it gets wet from rain, it eats it up. Past better house keeping which is a must, I am looking for an economic alterative to running all piping in stainless to protect it from the enviroment.