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Welding Joint Repair

Inchtain

Petroleum
Feb 21, 2021
149
I would appreciate it if you could inform me whether it is allowed to repair a root defect in an 8" and 12" pipe welding joint from inside of the pipe by chipping off the defect and welding the root pass again.

Thanks
 
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B 31.1 or B31.3 does not forbid the repair of the root defect of welding. The repaired weld has to undergo NDT as per code, and a qualified welder to be used.

However, it may be difficult to weld a 8" pipe from inside.
 
It cerrtainly has been done on large diameter pipe and is not prohibited under B31.1, B31.3, B31.8 and other Codes.
 
What code is...?
Is this a new construction project?
What type of defects?
Was the joint completed or just the root pass?
Thickness of pipe, material?
 
What are your clients rules about weld repair?
Commonly you would have to grind it out, then perform NDT to show that you are into sound metal, and then re-weld.
 
What code is...?
Is this a new construction project?
What type of defects?
Was the joint completed or just the root pass?
Thickness of pipe, material?
ASME B31.3
Replacement project
Burn through
The joint was completed
8" 8.18mm and 12" 12.7mm
 
ASME B31.3
Replacement project
Burn through
The joint was completed
8" 8.18mm and 12" 12.7mm
If you can access to reweld it is obvious you can visually examine.
What about all the joints without visual access or no NDT ?
Suggest an investigation of welder / s responsible would be a good idea.
 
Is there complete documentation of defective welds?
NO: Repairs are not permitted.
YES: Be practical and consider cutting out the entire weld and welding a new one instead of a local repair.
 
Is there complete documentation of defective welds?
NO: Repairs are not permitted.
YES: Be practical and consider cutting out the entire weld and welding a new one instead of a local repair.
Hello and thanks for the reply.
Yes, there is RT report'
But, by cutting and rewelding the joint, you are risking losing the proper dimensions needed for the piping as it is part of a long system replacement
 
The Complete documentation is: base material, electrodes used, name of welder, date, WPS, visual inspection report, PWHT, preheat, RT, .....etc.. etc.
 

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