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WELDING

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leyron

Mechanical
Oct 22, 2008
15
which of the following electric arc welding best to use; smaw, gmaw, gtaw?
 
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What do you wish to weld?



Mike Halloran
Pembroke Pines, FL, USA
 
ms plates, bars, shaft...ordinary metals used in construction...
 
There is more to this than what is being welded. It is set-up (field or shop), cost, configuration and service conditions.
 
The variables are so numerous, and their values are so widely spaced, that there is no single answer.
 
I agree that there are way too many variables to declare a "best" process.

Some general comments....
smaw
- usually the lowest investment, no gas cylinders to rent
- very portable and rugged, low/no maintenance
- wide variety of rods to handle many different situations
- can weld a wide variety of material thicknesses
- easiest to learn

gmaw
- usually better quality welds than stick, though it often takes some experimentation to get high grade welds with minimal splatter.
- better than smaw on thin materials, stainless and aluminium.

gtaw
- very good weld quality on thin material
- most difficult of the three to master
- good for non-ferrous materials

ISZ
 
Best option: Take a night school course for beginning/ amateur welders. When you are done with it, you will know exactly what you want.



Mike Halloran
Pembroke Pines, FL, USA
 
Good summary from IceStationZebra. I would add that the gas shielded processes are dubious in windy, outdoor locations. Personally I found TIG easier to master than stick welding because it was easier to see the weld in progress and employs a similar technique to oxy-acetylene - which I like.
 
I agree TIG is neat, but if you are fixing ploughs and muckspreaders then a stick welder is the way to go.

Horses for courses

Cheers

Greg Locock

SIG:please see FAQ731-376 for tips on how to make the best use of Eng-Tips.
 
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