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What happened to the hype?

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peebee

Electrical
Jun 10, 2002
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It seems like over the last few years that there was all kinds of hype about fuel cells being the power source of the future, and how we were all going to be using them any day now.

Lately the hype seems to have dissipated somewhat. Could it be that all the reporters and architects have gotten on board with the engineers and discovered that
1) there's no ready source of pure hydrogen,
2) creating hydrogen from some other source kills the efficiency of fuel cells,
3) creating hydrogen from some other source kills the zero-emissions claims, and
4) hydrogen tanks also go by the name "bomb"?

Don't get me wrong, I'd love to see fuel cells put into wide-scale use due to overwhelming environmental and economic justification. But I don't think we'll see it soon, if ever.

Any thoughts, experiences, etc., would be most welcome.
 
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Interesting. I'm still not quite sold, but hopefully I'll be proven wrong. A peek at their stock chart certainly dampened my spirits. At least the managment stopped selling off their stock this spring and started buying a little of it back in June.

After using FuelCell Engergy's site as a starting point for some Google searches, I came across an interesting concept, for regenerative fuel cells, whereby the water/oxygen/hydrogen is contained in a closed system. Solar is used to split the water, the fuel cell puts it back together. This would seem to be a viable system in the future, but still appears to be a long way off.
 
There's a nice page A1 article in the Wall Street Journal today indicating that California dropped its original requirement for 20,000 alt-fuels cars per year down to 10,000 this January, and now this week they floated a proposal to reduce it to 250. This apparently has something to do with the estimated cost of $1,000,000 per car. Also due to the problems previously experienced with attempted conversions to diesel and natural gas, both of which seemed very promising not not that many years ago. Not to mention the explosive nature of hydrogen. Or the problems involved with generating it. Or distributing it.

DaimlerChrysler was quoted in the last paragraph of the same article as saying technologies such as fuel cells "have no hope, in the near term, of reaching high volume or of making a significant impact" on the average fuel economy of the US auto fleet.

 
re: Solar is used to split the water, the fuel cell puts it back together. This would seem to be a viable system in the future, but still appears to be a long way off.

Question: I'm having a problem trying to understand the value of this concept. Is the hydrogen created through electrolysis of water (i.e., using solar-cells)? If so, you'd be taking electrical energy and then degrading it to create hydrogen. Even if the fuel cell is 75% efficient, you'd get back less energy than available from the solar cell -- and at a significant cost.

Even if the electricity is ultimately going to be used for a moble source (automobile transportation), wouldn't it be better to charge batteries and use the stored electricity?

 
You get back less energy from batteries than you put into them. Same efficiency problem. Or rather, a worse problem, as batteries tend to lose their charge over time. Theoretically, if the hydrogen and oxygen are well sealed from each other in a regenerative fuel cell, the charge would not drop over time. Don't forget that fuel cells are almost the same thing as batteries.

And batteries have the added problem that every 5 years or so, you have a bunch of corroded lead and yucky acid that you have to dump somewhere. Kind of kills the green image of solar power. I'm under the impression that the pure hydrogen and oxygen used in a regenerative cell would mean that the catalyst would last almost indefinitely (I could be wrong).

 
I'd like to keep this dialogue about the comparison between fuel cells and batteries going for awhile -- an interesting topic.

Battery/Fuel Cell Life. I agree that 5 year battery life is about right -- espeically for automotive applications where there is more abuse than in stationary battery applications. However, I would be be surprised if fuel cells have an indefinite life; there must be contamination issues and eventual fuel cell degregation issues. Does anyone have any information on this?

Loss of Charge. 1.) True, batteries do lose their charge over time -- but for most automotive applications, the loss is slow enough that it isn't a significant factor. You're still getting 85% or more of the energy out of the battery compared to what you put into it. Whereas, I believe automotive fuel cell efficiencies aren't much greater than 50%. 2.) If the hydrogen is stored as a liquid, you're going to end up with losses as it boils away. I read somewhere about someone that has a test vehicle that complained about this particular issue. I don't believe this is an issue if the hydrogen is stored as a gas in a pressure tank, but then you have a very limited vehicle range.

Environmental issues. You mentioned the problem with what to do with the battery acid after the end of its life. Can't you clean and recycle the acid?

On balance, I'm still left with the impression that it would make more sense to move toward batteries.

Let me throw out another thought starter. If hydrogen does make sense, is there an advantage to using fuel cells versus simply using the hydrogen in an IC engine? I suppose fuel cells are more efficient, but IC engines are certainly cheaper -- and the infrastruture exists. Enviornmentally, I'm sure fuel cells are somewhat cleaner, but if you use a catalyst for NOx, and IC engine on hydrogen must be VERY clean.
 
Keep in mind that the regenerative fuel cells I mentioned above are, I believe, primarily intended for stationary use.

I agree with you on the IC vs. fuel cell issue, I think the fuel cell advantages are overblown. I think Pres. Bush has no idea what he's talking about, but he's managed to sell the concept to the masses, which also have no idea what he's talking about. IC engines have a power/weight ratio that's hard to beat by most other technologies, although if a steady speed can be maintained, such as in an electric car, then turbines might hav an advantage (are turbines also considered IC?). Either way, I think you're right, IC could probably be made almost as clean as fuel cells. Too bad nobody goes around touting how IC engines exhaust nothing but water when they're run on pure hydrogen, and that you can power them off NG if you want to with no fuel conversion up front.

I suspect the widespread use of fuel cells is a long way off, if it ever happens.
 
Automotive Fuel Cells vs. IC Engines. I have a friend at Ford that has been working on their hydrogen-power IC engine project. Apparently they have concluded that the economics will favor IC engines, if we move toward a hydrogen economy -- although it could simply be their way of covering all bases. I suspect they aren't alone.

Hydrogen production. The DOE has launched an interesting project to produce hydrogen from the gasification of coal -- and then sequester the CO2 that results from the process. If successful, would result in an almost zero emission source. From what I've seen, however, the economics is going to be 'way over the top'. There was an interesting article (Wall Street Journal, I believe) this last week that compared this approach to the Europeans, that are pushing renewable technology for the production of hydrogen. (The economics will also be 'way over the top'.)

Many years ago the Canadians formed something called the Hydrogen Institute. The concept was that you'd use nuclear electricity (remember the "too cheap to meter" stuff?) to produce hydrogen, and then use the hydrogen to power the economy. Lets carry this one step further -- hydrogen fusion. If we could ever get this to work, we could really create a true hydrogen economy.
 
re: So we'd fuse hydrogen to generate power to split water to create hydrogen? Cool!

You can carry it one step further -- hydrogen fusion to generate power to split water to create hydrogen to create power.

I'm hoping that I live to see the day! If only we could create the vision as a country to move in this direction ...
 
Hydrogen fusion for power is nowhere close to prime time.
In fact, I don't think there is continuous-run fusion generator in existance yet.
Re: solar to split Hydrogen- depends on what efficiency you can get in the split process. Maybe you can get a good enough efficiency in breaking the water apart, then making electricity with the Hydrogen created? I think that solar-electric (thermal steam) plants don't have the same efficiency as a good conventional steam plant. Solar P-V efficiency is even worse.
For cars and trucks, the IC engine will be king for quite a while yet, maybe with various hybreds increasing a lot.
cheers
Jay Maechtlen
 
Jay:

Yeah -- I was just making a joke regarding hydrogen fusion. Unfortunate, at best, that we haven't found a way to develop fusion technology. Remember the hype a few years ago about cold fusion? I think that, in part, might have been somewhat responsible for getting the nation off track on its quest for the holy grail.

T
 
I think the "Hydrogen Economy" is a lot further into the future than most will allow themselves to believe. The cost of producing hydrogen for filling stations such as the one in Richmond, CA is not commercially viable.

Natural Gas is the most practical fuel source available RIGHT NOW.

 
ý think the most economic way will be the usage of some sources of wastewaters (esp. pharmaceutical ones) as a fuel source in PEMs. But it is important to select the most appropriate media for the most apropriate bacteria under suitable pressure and temperature conditions. Microbial fuel cells will solve the energy problem in future. Is there anybody having idea on specific composites instead of rushion rings that is readily used in bacteria media. I readily gained %90 hydrogen outcome by Upflow anaerobic filter system from pharmaceutical wastes.Need genius minds on composite or ceramic materials.
 
There are larger issues involved here. Its not just the cost to produec/convert energy, its also the cost of TRANSPORT. Theoretically, the hydrogen fuel cell's low fuel to weight ratio offers a savings in itself (not having to lug around tons of fuel). Hydrogen packs a relatively large energy wallop when compared to conventional hydrocarbons. Centralizing production of the hydrogen (or hydrogen products, ie hydrides, etc) also offers a way to more efficiently manage the emissions issues. Finally, the fuel cell lends itself to a purely electric vehicle; the energy captured from regenerative braking alone would result in significant savings. Lastly, the hope here is that reformer technology will emerge that will allow the use of presently available fuels. (or even presently underutilized biomass compounds) If done right, it would offer a massive solution to the vehicle emissions problem we presently face. Bottom Line: Fuel cell is a way to "burn" hyrdogen or hydrocarbon fuel without pollution while carrying around (in the case of vehicles) a lighter "engine package". Fuel cells also produce approx 30% waste heat, opening up potential applications for residential heating (and absorption cooling). The real key lies in as yet undeveloped reformer technology. Many other technology solutions have been solved in the past by technological discontinuities.
 
Just curious BigRed2 - how does one 'capture' the energy from regenerative braking into a fuel cell? Are you suggesting that within the vehicle there is a means of electrolysing water to oxygen and hydrogen to then be used by the fuel cell - or that there is some kind of battery in addition to the fuel cell?

With regard to the efficiency of vehicles on a macro scale, the manufacturing overhead of the vehicle also has to be taken into account. Certainly if wood were used in vehicle construction rather than metal it could be completely renewable. The problem would then be the hydrogen tanks. I think it unlikey that the pressurised containers for hydrogen can be produced without a high energy overhead.

Another question might be, why couldn't fuel cells be run off something that is easier to contain than hydrogen? I guess that with the aim of a pure hydrogen economy that wouldn't be seen as a way forwards, but if we have to grow lots of trees to make our non-metal cars, we would then have a means of cleaning up the CO2 produced.

Alternatively, we could perhaps use a high efficiency energy source that runs purely on grass to drive our wooden vehicle - namely attach a horse to our cart! ;-)
 
Happybear,
Regenerative braking usally refers to using the motor drives at the wheel in reverse. That is lots of motors can be used as generators when the connections are reverse. this is the technique that is is used when braking a motor. Usally a hi power resistor is used to absorb the braking energy, but it can be used to charge the batteries. BTW what ever happened to the rotating mass idea that was pioneered by NASA in the sixties. They had developed a system where a very heavy balanced mass was sitting in a Vacuum chamber (no Energy loss due to Air Drag) sitting on a magneticlly levitated bearings (also no loss due to friction). Inside the chamber connected to the Mass was multipole motor that could either be fed energy to run the mass up to a very high RPM or could be rewired to use the energy stored in the rotating mass to become a generator. I know they had problems with the mass fly apart at high RPMs but they were working with Kevlar and other high tech materials of the day to overcome this problem. I know that these Bearings are in use today because they use them in Vacuum molectular turbo pumps (lighter masses) use in various industries todays.
Just some thoughts -elf
 
elf -- flywheels are in fairly common usage in UPS systems, although they have not been widely accepted. I can't speak to their suitability for usage in transportation, but I suspect that they are still too lossy. The whole frictionless bearing idea might not work out too well while driving down a bumpy road, either.
 
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