Continue to Site

Eng-Tips is the largest engineering community on the Internet

Intelligent Work Forums for Engineering Professionals

  • Congratulations KootK on being selected by the Eng-Tips community for having the most helpful posts in the forums last week. Way to Go!

Booster Pump discharge pressure not adding up

Status
Not open for further replies.

dooka

Mechanical
Jan 14, 2016
6
Hi,

I am trying to size a booster pump to drive 25-30 PSI into a triplex pump. I have run a test on the current configuration and the data can be seen in the picture below. I have deadheaded the booster pump without the triplex pump and it runs within spec. Then when i run the booster pump and triplex pump i cannot work out why the booster pump discharge pressure is so low. I assume the discharge flow from the booster pump would be the same as the triplex (115 m3/h) so from the curve i should be seeing discharge pressures of 15m(21PSI) @ approximately 1245 RPM but am only reaching 14-15PSI. Any explanations? How does the suction from the triplex affect the discharge of the booster pump? I have run the same set up using a different pump and get the same result. I have also attached the curve for the booster pump. Any feedback would be appreciated.

Thanks

Lukas

Pump_Layout_esuk3q.jpg


SB4X5J-10_Sand_Pump_pdmmzl.png
 
Replies continue below

Recommended for you

If I read your picture right( and I had to turn my head sideways to do it), the pressure going into the pump is as you put it -4 psig(minus 4), or 10.5 psia. With a discharge pressure of 15 psig (29.5 psia) your pump is developing 19 psi across it, in line with the pump curve.

The vertical line on the pump curve is not written properly, it should say Total DEVELOPED head, i.e. the difference from inlet to outlet. If the inlet is at 0 psig (14.5 psia), the the discharge head will be as the graph. If it's say 15m head (21 psig) on the suction side then the discharge head will be 15 + inlet head.

In your case the inlet pressure is less than atmospheric, hence the minus figure on the reading. At dead head ( no flow) the inlet pressure/head should be approx. 1.5m (5 ft), hence you will get a discharge head of approx. 18m or 25 psig.

So the pump is doing more or less exactly what it should be doing.

If you want to increase it either make the pump go faster or make your inlet system much bigger or raise the tank a few metres off the ground , but I suspect a lot of your losses are coming from the filter.

Remember - More details = better answers
Also: If you get a response it's polite to respond to it.
 
LittleInch,

Thankyou for your clarification. Sorry about the photo. I will see what I can do with the inlet pipe work then work from there. Thanks again.

Lukas
 
I'll give that a go. I can rotate pdfs ok, but not screens.

Remember - More details = better answers
Also: If you get a response it's polite to respond to it.
 
Larger inlet line and much larger screen.
Since you tank only offers 5' of head, you need the resistance low enough to get your desired flow through the strainer just with gravity.
If you do that, and run the pump at 1600rpm then you should have your 25psi at the discharge.
If you just speed the pump up now the pressure drop through the strainer will increase, you may start cavitating.

= = = = = = = = = = = = = = = = = = = =
P.E. Metallurgy, Plymouth Tube
 
Status
Not open for further replies.

Part and Inventory Search

Sponsor