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VDG P690-2010 and ASME Y14.5-2018 Interpretation/Comparison

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ASIT859

Mechanical
Aug 24, 2017
27
Hello,
I’m working on the design of an investment casting and have a question regarding interpretation/application of a tolerancing standard to the product. For background, the casting is an investment casting made of CF3 (UNS S30403 Equivalent). Our product definition is IAW ASME Y14.5-2018. We sent out RFQs and one of the vendor’s quotes indicated that the part’s tolerance and surface finish would be IAW VDG P690-2010, Grade D2. VDG P690 references ISO 1101 GPS and I do not have great familiarity with the ISO GPS standards.
I’ve gotten a copy of the VDG standard referenced and am evaluating our design to see whether or not the part would meet our requirements if produced to the tolerances provided by the vendor.
What I’m having some trouble with is the following:

1. Our product definition relies on a profile of a surface to control many surfaces of the part.
2. Our product definition also utilizes several position callouts / tolerances for features of size.

In both cases, VDG-P690 only really provides linear dimensional casting tolerances which, I think, would be used in my evaluation for these features. The linear dimensional casting tolerances are provided in a table and are based on the nominal dimension and the accuracy grade of the casting (1 thru 3).
I’ve mocked up a drawing which is representative of my design in both the application of ASME Y14.5-2018 and the size of the product.
Below is the example drawing for discussion, followed by my questions. Please don’t read too deeply into the number of decimal places on the example. I just converted all dimensions to mm to avoid asking anyone to switch units.

20230828-P690-Discussion-Example_w5wpca.png


Table_1a_VDG-P690-2010_ncg8ca.png


A. Looking at the profile of a surface of the two vertical surfaces with basic distance of 369.11 held to PFS 1.65 to ABC. My interpretation is that if measured with calipers, measurements could vary between 369.11 +/- 1.65 based on my definition. In looking at the table from VDG P690, this corresponds to the nominal range of over 315 up to 400 mm. Under grade D2, the tolerance would be 3.2. My understanding is that this is a problem and my drawing is tighter than the standard allows. Is my application of the tolerance from VDG P690 correct?

B. Looking at the circular boss and its size and position, do I apply the VDG P690 linear tolerance to the size of the feature? If so, the standard indicates that the linear tolerance for a nominal dimension over 30 up to 50 is +/- 0.74. Because my drawing calls out +/- .76 on the diameter, my drawing is tighter than the standard allows. Is this correct?

C. Looking at the position tolerance on the boss, do I apply the standard’s linear tolerance to the position of the boss from datum C? In this case, the distance from datum C is 400.05. From the tolerance grade table, a linear dimension over 400 up to 500 has a tolerance of +/- 3.2. My drawing calls for a position tolerance on the boss of Ø1.02 @ LMC. My drawing is tighter than the standard allows. Is this correct?

I just need to know if I’m interpreting and applying the tolerances provided in VDG P690 correctly to my part. I’m certain I can accommodate looser tolerancing, but I just need to verify my understanding.
Thank you.
 
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Combining ISO and ASME is never a good idea.
If general profile is used then your points about linear dimensions are not appropriate and applicable as those dimensions are basic, so you won't get the tolerances from the charts and tables.

Point B
I don't get this

B. Looking at the circular boss and its size and position, do I apply the VDG P690 linear tolerance to the size of the feature? If so, the standard indicates that the linear tolerance for a nominal dimension over 30 up to 50 is +/- 0.74

Point C
I don't think position is considered a linear dimension
 
VDG-P690 allows for the use of geometrical tolerancing under clause 5.2. It just doesn't provide any tables of tolerance grades for geometrical tolerancing. ISO 8062-3 is similar but does have some tables for geometrical tolerances, but still doesn't cover profile or position. Ideally your vendor would be able to evaluate your drawing to determine whether your tolerances are achievable. The linear tolerance grades may give you a ballpark figure on the process tolerance limitations, but if you rely on them entirely there will be specification ambiguity due to the limitations of linear dimensioning.

Ryan.
 
Ryan6338,

Thank you - that was my attempt - to use the linear tolerance grades to give me a ballpark figure on the process limitations.

I did see section 5.2 of the document, but the last paragraph was confusing to me as it referenced the linear tolerances in table 1. "Three accuracy grades are available. The higher the degree of accuracy, the bigger the production complexity. Accuracy grade 3 (according to table 1) can only be met for certain dimensions and must be agreed upon with the casting manufacturer, as additional production process steps and costly tooling adjustments are necessary."

Certainly it would be difficult to create a table similar to the linear tolerance table for things like profile of a surface and position b/c I'd imagine it would be so heavily dependent on the exact geometry and size of the part and where those surfaces are in relation to the mold tooling.

I'll get back with the vendor and have a more detailed conversation around the topic.

@greenimi,

I agree combining ISO and ASME is not a good idea. I think my post wasn't phrased as clearly as it could have been. In short - I gave the vendor a drawing which has no "linear tolerances" on it - the entire part is defined with profile of surfaces and positional tolerances. The only thing remotely close to a linear dimension with tolerance would be the diameter of the bosses or the wall thickness. My intent was to use the VDG P690 grade 2 as their capability and somehow try and estimate or "convert" linear tolerances into a format that could be compared to my drawing to decide if they were capable of producing the part. I think that method is likely not appropriate and it would be best to just all work and communicate using the same methods and "language."

thank you both for your answers.
 
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