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  1. realtime2

    How to determine max allowable strain hardening for 2024-T3 Al?

    Percent elongation of a tensile test sample may not be best source. One needs a "True" stress-strain curve. i.e. when a material reaches the Ultimate tensile stress, localized "necking" begins and invalidates the true stress- true strain values after the ultimate is reached. Elongation...
  2. realtime2

    Can fatigue cracks form under compression-compression stress cycles?

    It also depends on the geometry. If there is an notch in a component, hole or radius, the stress and strain at the root of the notch can go plastic, say on first loading in compression. Then when your overall nominal load returns to Smax the local stress at that notch will be in tension...
  3. realtime2

    Plastic strain vs Stress curve for multi linear isotropic hardening

    Probably your "ultimate" stress is the same as "Yield" stress. These plastics often neck down a lot and the neck propagates along the length of the gauge section and has a completely different cross sectional area after yield/ultimate. Was the cross-section area measured after yield? or is...
  4. realtime2

    Strain Life Fatigue Data

    A reversal refers to the change in direction of loading. Thus there is a reversal at Smax and another at Smin, so that in any given "cycle" there are two reversals. If your estimated life is Nf= 5000 cycles, then that is equal to 2Nf = 10000 reversals. A 0 to Smax loading may need...
  5. realtime2

    Strain Life Fatigue Data

    Cycles to failure used to be the standard for plots and equations before the 1950s. During the days of Coffin and Manson, there was a lot of argument about how to incorporate the tensile test into the plot. Is it 1 cycle? or a half cycle(reversal)? Makes a difference to curve fitting I guess...
  6. realtime2

    5754 - how far above yield/proof

    Some fatigue curves for 5754 are located here: http://fde.uwaterloo.ca/Fde/Materials/Alum/AA5xxx/aa5xxx.html
  7. realtime2

    Ultimate Tensile Strength doesn't equal F/A?

    Your part has a severe radius, much like a diametral test specimen. I.e.: it is already "necked" from first load application. One needs to apply Bridgeman's correction for necking. See figure 1.10 in http://libres.uncg.edu/ir/uncc/f/RomeroFonseca_uncc_0694D_10584.pdf or search web for...
  8. realtime2

    cast Aluminum S-N curves

    A few here: http://fde.uwaterloo.ca/Fde/Materials/Alumcast/alumcast.html Probably some more here: http://www.werkstoffmechanik.tu-darmstadt.de/materials_database/index.de.jsp
  9. realtime2

    Material Models: Piecewise Linear Plasticity

    The ultimate stress (Su) occurs at the point where localized necking begins. If one places a diametral extensometer at the neck one could follow the stress and strain beyond Su. It is not often done. If you are not modeling localized component necking then the Su is probably the best place to...
  10. realtime2

    How does a Fatigue analysis software use a FEM model in life estimation calculations?

    Assumptions: large structure, elastic analysis 1. Determine the no. of load input points or channels. 2. Collect the load histories for these channels. 3. Perform unit load analysis in FEA for each channel. 4. Software then determines simultaneous max and mins across all channels. This...
  11. realtime2

    Bauschinger ANSYS combin Element

    If your spring element is elastic only it will not be possible to observe a Bauschinger effect. For that you need plasticity. If you model with a spring element in parallel with a frictional slider you will get something like Bauschinger's stress-strain loops.
  12. realtime2

    I'm looking for fatigue material data

    For the A572 try: http://fde.uwaterloo.ca/Fde/Materials/Steel/Other/other.html For the A283C its got higher Mn but it appears that, according to https://www.scribd.com/doc/103000868/Comparison-A36-A283-Gr-C it is equivalent to an A36, which would lead one to web page...
  13. realtime2

    Fatigue analysis maxi principal stress

    Yes ncode, or any of the other two(?) use a similar scheme. But its expensive per seat for the commercial codes, and the process isn't really that difficult for a few elements. I'm tempted to write an open source version.
  14. realtime2

    Fatigue analysis maxi principal stress

    In elements that are severely multiaxial, as observed in a max/min principal vs angle plot, one cannot use von Mises or just a principal. Best method is to divide the possible angles into 10 or 20 representative cuts and then resolve the element stress history to stresses perpendicular (plus...
  15. realtime2

    Fatigue analysis maxi principal stress

    Generally if one has a bunch of possible max principal stresses it is best to create a plot of their values versus their angle. As Corus recommends one must do this for both tensile and compression principal stresses. The 2D plot of stress vs angle will usually show two large critical...
  16. realtime2

    Failure criterion for crack development of metals?

    Should be ok. A couple of limitations: 1. Not for fatigue. Single loading only. 2. Check the principal stresses too. -that they don't change direction much during loading, if loading is multiple vectors that are possible out of phase. 3. If the strains are huge in...
  17. realtime2

    Applying "Size Factor" to FEA Results for Fatigue Analysis

    Try the explanations offered in N.Dowing's book "Mechanical Behavior of Materials" 3rd edition pg 469. Section 10.2.2: "Process Zone Size and Weakest Link Effects" ISBN 0-13-186312-6. Its a topic that is difficult to explain in a few sentences here. In my own view, unless you have some...
  18. realtime2

    Searching for simplification of material properties

    Probably ignore the zero,zero point in the stress vs plastic strain diagram. The line goes upwards to the first point, but it is confusing. Probably due to Ramberg-Osgood equation flaw. There is always a transition point where one must "jump" from the elastic line to the stress vs total...
  19. realtime2

    Searching for simplification of material properties

    Not sure what you mean by adding the stresses together, but total strain = elastic strain + plastic strain For a given stress one can compute the elastic strain = stress/E and then subtract it from the total strain to get the plastic strain.
  20. realtime2

    Yield simulation?

    It may be possible to work the formula No. 4 for Kc backwards and compute the Fb or breaking forces of different test done in that reference. You could then apply that force in your model to their geometry and compute the stresses in the beam/tube. Q you can get from literature like...

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