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  1. MateuszM

    Fatigue cracking in bending zone - photos and case study

    Air bending is shaping metal using punch and V-shaped die, but when the shaped material is not pressed against the die walls. It allows for achieving various angles without change of tooling (angle depends from the punch stroke)...
  2. MateuszM

    Fatigue cracking in bending zone - photos and case study

    @SWComposites - I mean cracking in bending zone during operational loads under service, but this bending zone is previously shaped using sheet metal forming, air bending in this case. Redesigning the part is always a solution. The object of my work is to find the guidelines how to redesign it in...
  3. MateuszM

    Fatigue cracking in bending zone - photos and case study

    Hello, Edit: I know thesis posts are forbidden, but I think it is not a typical "help me with my thesis" post. Please consider it as an experience exchange between engineers in mechanical field. I am currently working on my PhD thesis which is concerned about the influence of the bending process...
  4. MateuszM

    CPU upgrade for FEA, Matlab and CAD, rendering occasionally

    Hello, I've started PhD studies recently in Mechanical Engineering. The topic is highly connected with FEA (Ansys) and some Matlab. And I work in CAD on daily basis (Solidworks) so I'd like to upgrade my PC. I'm wondering which CPU should I take. Currently I'm running i7-6700K 4C/8T, but it's...
  5. MateuszM

    Brake disk thermal analysis in Solidworks - problem

    @FEA way - I've tried both Kelvin and Celsius units, but thank you for an advice - I'll try again. @Mustaine3 - thank you, I'll read about this, at least I know what to look for.
  6. MateuszM

    Brake disk thermal analysis in Solidworks - problem

    Hello, I have an issue with thermal analysis of brake disk in Solidworks (2018). I've done everything like in this tutorial: https://www.youtube.com/watch?v=tf_WWrHYkSw But as a result I get themperatures below zero degrees Celsius, despite setting initial temperature to 20 deg Celsius. Has...
  7. MateuszM

    Convert Very Large STL file into Solid Body in SolidWorks

    Which version of SW do you have? In 2018 and 2019 there is an addon called Scan to 3D, you can try using this, it handles much more faces than standard 20k. Another option is to use Geomagic for SolidWorks, it's paid, but it's possible to get a trial licence. The last solution I have in my mind...
  8. MateuszM

    How to deal with modeling three-wheeled vehicle in MSC.ADAMS?

    Thank you for your answer, I've found a paper which describes a similar issue, so I think I'll be able to continue. To simulate a three wheeler you have tu put zero input on default communicators and create new one for single wheel. Full article. Best Regards.
  9. MateuszM

    How to deal with modeling three-wheeled vehicle in MSC.ADAMS?

    Hello, I need to perform an analisys of three wheled vehicle in ADAMS. Something like this: Using ADAMS tutorial I've created a template for rear suspension, and it works fine, that was the easy part. But how to deal with front part? there is only one wheel so I have a problem putting it on the...
  10. MateuszM

    Automotive industry 3D Design policy in SolidWorks

    Thank you for all your answers, now this topic is much more clear for me. We manufacture vehicles but as I see we are far from automotive yet - I'm affraid the combination of SolidWorks and Rhino is the best combination I could have for now and it's much more than I've had when I've started...
  11. MateuszM

    Automotive industry 3D Design policy in SolidWorks

    Thank you for your opinion Greg, Unfortunately I can't ask customer as we do it for our internal purposes, there are two CAD engineers in our company (SolidWorks) and now one design director (Rhino). Sometimes we outsource our production to another companies so the idea for this was to avoid...
  12. MateuszM

    Automotive industry 3D Design policy in SolidWorks

    Hello, I have a question about design policy in automotive industry when it comes to the 3D Design. I work as a CAD Engineer in the company which asprates to be automotive - it means we are transforming from small garage manufacturer to something bigger and much more organised. We use...
  13. MateuszM

    Modeling twisted sheet metal parts using SOLIDWORKS 2016

    @jgKRI - thanks for the useful tip. @RobWard - that's exactly how I've done. Thank you a lot.
  14. MateuszM

    Modeling twisted sheet metal parts using SOLIDWORKS 2016

    Hello all, I have to model such an element as shown on photo. Nowadays we simply get laser cuted flat part and our locksmiths twist it manually, but we are increasing production volume and I would like to order it from supplier. To do so I need proper model and drawing. I've tried with sheet...
  15. MateuszM

    How to use 3D sketch to create new part in assembly?

    Thank you all, I've menage to solve this problem in a bit another way, but I think I've used a bit of all your suggestions. I've just started a new 3D sketch in assembly level, then just coppied it and placed in a new part. Then i' ve just used welded construction and placed it in the assembly...
  16. MateuszM

    How to use 3D sketch to create new part in assembly?

    Hi everyone, I'm modeling a tubular frame of three-wheeled vechicle. I have a welded prototype and I've already measured and put all important points in the model and now I would like to add new part to the model which are bent tubes which will fit the rest of parts. I wanted to use 3D sketch...
  17. MateuszM

    LRA to XYZ Conversion

    Thank you for all answers. I have managed to reconstruct it using Solidworks welding module. I have used bending tables and bent but not welded tubes as a reference and it somehow works. Cheers.
  18. MateuszM

    LRA to XYZ Conversion

    Hello everyone, I am about to reverse engineer one complex tubular structure and everything I have is CNC bender coordinates in LRA (Lenght, Rotation, Angle) format and Center Line Radius. I need to convert it to XYZ to draw a centerline in Solidworks, because I need to have a 3D model. Is there...
  19. MateuszM

    Automotive production standards

    Thank you a lot. Cheers.
  20. MateuszM

    Automotive production standards

    Hello, I work as a designer in an automotive company. Now we are changing our production quality and organization from, let's say, garage level to industrial level. We have recently established cooperation with another automotive company, with automotive grade quality level. Now we need to...

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