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  1. mrfailure

    CT Corrosion

    I wonder if real world environmental conditions are simply too harsh to use unpainted stainless steel as on Cybertruck. It easily shows up dings and imperfections as compared with painted/coated surfaces, and as this thread notes corrosion can occur if conditions are not perfect. (Personally, I...
  2. mrfailure

    Hardness Values - API

    ASTM A370 only reports equivalent tensile strength for steel hardness, not yield strength. There may well be some proprietary equivalency but I do not think it is reported in any standards. This is the standard of your customer so you have to make sure you meet it.
  3. mrfailure

    11SMnPb30 Material equıvalent and heat treatment about.

    This steel is not intended for heat treatment. You probably should first google before asking the question. Your answer is in the attached link https://www.steelnumber.com/en/steel_composition_eu.php?name_id=156
  4. mrfailure

    Aluminum Tested at 100ksi UTS

    When you cut a strip out, it then has to be flattened to pull the tensile unless your wall is thick enough to machine a flat. This can skew results. With a tube like this, I prefer to test it full cross-section if possible.
  5. mrfailure

    EN 10025 S235JR Plate in US

    ASTM A36 is equivalent to S235JR. Make sure you are meeting all your requirements if you use this.
  6. mrfailure

    Axle failure, thoughts

    The failure point where the shaft diameter has stepped down is typical and expected in shaft failures, especially fatigue. This is the point where stress is highest, and not in the corner itself. Visually it looks like fatigue with multiple ratchet marks at5 the OD indicating multiple origins...
  7. mrfailure

    Failure of Wind Fence due to corrosion

    Dave, I can see how the scenario you paint can work. Galvanizing is a sacrificial layer. Once it is eaten away, you will get corrosion of the steel substrate. Is the environment this particular fence sees any harsher than the other fences you installed? I suggest looking at why the screw heads...
  8. mrfailure

    Is there a database to go from a materials analysis to a material?

    I used such software way back (in the 90s!) but the library was not very extensive and often took me in the wrong direction. You really do best using reference books. I always first start with the ASM Handbook (Desktop Edition will suffice) to narrow down my alloy type and see what alloys match...
  9. mrfailure

    Hydrogen Embrittelment

    RolMec is correct: You should not be reusing the bolts in the first place. Always install new ones instead as they will not have experienced any degradation of mechanical properties from previous tightening or service. This is your likely root cause of failure no matter the mechanism. Regarding...
  10. mrfailure

    SA-335 Grades

    Given the operating temperature, I wonder if graphitization might be an issue for your application in using P1. Though not too likely, graphitization is expected to occur at temperatures above 425 deg. C. Chrome-moly steels like P11 or P22 are not prone to this mechanism as the Cr ties up the...
  11. mrfailure

    Best method to verify NI/CR plating composition?

    This is another advantage to using EDS from a mounted cross-section. You can measure coating thickness in the SEM at the same time you are collecting your EDS data.
  12. mrfailure

    Best method to verify NI/CR plating composition?

    Ed, is 0.0005" a feasible distance for an accurate OES quantification? The advantage of using EDS in cross-section is penetration depth becomes irrelevant so you can select the energy you need to identify plating.
  13. mrfailure

    Best method to verify NI/CR plating composition?

    With field XRF (aka PMI) you would need toc clean the surface thoroughly of oxides and contaminants that would throw the results off, and also make sure the beam does not penetrate to the substrate, which may also may throw off results. I question whether OES is really viable as well for such a...
  14. mrfailure

    chemical analysis of unknown alloy

    There are caveats in the analysis approach I mentioned that I left out to streamline the general approach. Beside OES, ICP (Inductively Coupled Plasma) is often used for quantifying some or all of the elements. Carbon/Sulfur analysis (commercially called Leco analysis) may also be needed in...
  15. mrfailure

    chemical analysis of unknown alloy

    When I don't know what I have, I start with energy dispersive spectroscopy (EDS) in a scanning electron microscope. It tells what elements are present in identifiable quantities and will give a rough idea of the quantities, especially if you look at a polished surface in a mount. Once you have...
  16. mrfailure

    thread330-136663 Hello! I need ex

    This question appeared in this forum almost 20 years ago Link. The V does indicate hardened rather than vanadium like I thought; this seems to be equivalent to the H prefix for UNS alloys as the designation does not define mechanical properties itself.
  17. mrfailure

    Knife-line Attack prevention when welding 321 SS

    An aside: Why are you assuming only "Gents" are involved in this forum? I really hope women are an active part of our community as well as a large number make up the metallurgical engineering population.
  18. mrfailure

    1215 Hot Rolled vs Cold Rolled

    Is the diameter too large to cold roll? Is this product form for this diameter available anywhere in the world? If not, it is clear the material specified is really Unobtainium and you should look for an alternate material as hot rolled 1215 will not cut it.
  19. mrfailure

    How to define the types of test blocks in ISO4990

    I interpret cast separately as occurring at the same time and conditions as the casting. Agree on the interpretation of the other two samples.
  20. mrfailure

    Difference between ASME SA187 Gr.5 and ASME SA336 Gr.5

    I need to say explicitly that SA-187 does not exist (equivalent ASTM A187 for heat exchanger/condenser tubes with Grade 5 similar composition was deactivated in 1940). I think this is a typo and you meant SA-182 "Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings, and...

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