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Flange ID to Pipe OD Allowable Mismatch

JimAlim

Mechanical
Feb 25, 2025
1
I work with section VIII Div 1 pressure vessels. I am looking for the relevant section covering the allowable tolerance between the ID of a slip on flange(either 16.5 or 16.47) or custom, and the OD of the pipe it slides over. Typically SA105 and SA182 304/316 materials for the flanges, SA240 and SA516Gr70 for the rolled shells.

Our Engineering/Drafting department likes to make custom flanges to go over rolled shells with incredibly -I'd argue unreasonably - tight clearances between the nominal OD of the shell and the ID of the machined flange. While we probably can't take the maximum out of roundness from UG-80, add plate thickness plus tolerance, and over bore the flange to accept that, Not having to try and slide a 60'' welded stainless steel shell inside a 60.0625'' flange ever again would be nice. I am struggling to find an explicit reference to this tolerance in Sec VIII, and such a thing would be helpful to get everyone on the same page and produce a simple chart for our draftsmen.

Thanks in advanced.
 
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Considering Table 8C (CL.150) of B16.5 has a 24" slip-on flange ID, dimension B, at 24.25", I'd say 0.25" would not be an issue. Table 18C (CL.900) also has the same dimension.
 

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