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Honda Recall - 3.5L main bearing problems

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Well, Toyota is replacing 100,000 Tundra engines due to main bearing issues from manufcturing debris.
 
Per the infamously accurate New York Post, the current recall is an extension of this previous recall:


Honda (American Honda Motor Co.) is recalling certain 2015-2020 Acura TLX, 2016-2020 Acura MDX, 2016 and 2018-2019 Pilot,2017 and 2019 Ridgeline, and 2018-2019 Odyssey vehicles. Due to a manufacturing error, the connecting rod bearing in the engine may wear and seize, damaging the engine
 
. . . defective (convex/concave) grinding of the crank pins due to mis-setting of manufacturing CNC leading to main bearing failures. (or, QA not controlling for GIGO in the automation)
 
Engine bearings today are designed right on the edge of robustness to maximize performance. When you couple that with shortened development lead times, I'm not too surprised...
 
Yes... and the closer a design is to the edge of robustness, the more likely that a manufacturing variation/fault can create a problem.
 

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