Making A Door Frame

[rc0213]

I have a sheet metal with multiple flange made by the "Flat" function.

I got what I want, but at 45 degree.

The issue is I need it at 90 degrees. When I change it to 90 degrees it doesn't look the way I want it.

At 45 degrees, it looks like:

When I change it to 90 degrees, it looks like:

The area where the arrow points is a cutout area that I don't want. There should be no cutout or gap when it is at 90 degrees.:

I used an extrude function to cut the flat flanges to get that 45 degree "cuts".

I have tried using chamfer, but, it wasn't a clean mate when you put it at 90 degrees.

I hope I explained the situation clearly.

Can someone help me find a way to make this without that cutout or the chamfer unclean cuts?

Thanks!

 

[looslib]

What version of Creo?

"Wildfires are dangerous, hard to control, and economically catastrophic."

Ben Loosli

 

[rc0213]

3.0

Those were made through flats.

I did use flange function and got this:

It's closer to what I'm looking for.

But, it's got a little gap in the middle.

 

[looslib]

What does the flat pattern look like when unfolded?
That gap may require weld to fill. How wide is it actually?


"Wildfires are dangerous, hard to control, and economically catastrophic."

Ben Loosli

 

[rc0213]

Here's the flat pattern:

It's about .35 at the widest point.