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New AC Unit on a roof - Safe or not?

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Zach Moussa

Structural
Oct 21, 2023
3
A new AC Unit will be put on a roof in my company and it's constituted of two units with the following specifications
Air supply Unit weight = 1.2 ton will be situated on a concrete footing above the concrete slab as show in the picture
Condensing Unit weight = 0.585 ton will be situated on a concrete footing above the concrete slab as show in the picture
Caspture_csplfl.png


So my design approach was this... Calculate total loads of concrete + unit for each unit and divide it by the total area of the concrete footing
concrete footing height = 0.5 meters

for the Air supply Unit + concrete weight = (1.2) + ( 2.03 (concrete area) * 0.5 (H concrete height) * 2.3 (RFT concrete density) = 3.53 ton
let's divide it by total Area = 3.53 / (3.07*1.75) = 0.66 ton/m2

for the condensing Unit + concrete weight = (0.585) + ( 1.51 (concrete area) * 0.5 (H concrete height) * 2.3 (RFT concrete density) = 2.32 ton
let's divide it by total Area = 2.32 / (2.55*1.3) = 0.7 ton/m2
...
For the sake of simplicity I assume that both of them exert an Extra 700kg/m2 load on the concrete roof...
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Now to check for if the slab can withstand the load or not I redesign the slab with an Extra Dead load of 700kg/m2 repeated over the whole area of each slab

taking into consideration the both slabs have these specification :
-Slab thickness = 0.2 m
-Top reinforcement = mesh of rebar size 10mm every 15 cm ( 6.77 rebar/m both directions)
-Bottom reinforcement = mesh of rebar size 14mm every 15 cm ( 6.77 rebar/m both directions)
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So Is this a logical approach or am I missing something?
one of my greatest concern is that I assume that the loads will be evenly distributed over the whole area of the footing and not as a line load underneath the beams of the footing
 
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Generally the "ton" that mechanical people talk about is the amount of cooling power, it's not the weight. The weight is usually quite a bit less than the cooling power. I think I'm working on a 12.5 ton chiller and it's 1,060 lbs. (And yes, I know, a chiller is usually larger, don't ask me, it's what the data sheet calls the thing.)
 
@lexpatrie yeah I understand what you mean but those are the actual weights I extracted from the manual of each unit
 
Often with rooftop ACUs the loading problem comes from the snow accumulation loading in areas where snow is prevalent. Why do you need a concrete base; that's not common in these environs...

-----*****-----
So strange to see the singularity approaching while the entire planet is rapidly turning into a hellscape. -John Coates

-Dik
 
@dik we don't have snow at all here.... but yeah I have to use a concrete base for the getting the required level above the roof's finishing level for the ACU (finishing level + 0.15 m)
can you recommend any other alternative to the concrete base?

My current approach is to
-Demolish roof finishing in the required Area
-construct Concrete bases above the roof
-reapply roof finishing around the base
-Put the ACUs on the bases
 
Can you use load bearing insulation like DOW highload 60 or something similar? I don't know if you have to protect it from UV.


-----*****-----
So strange to see the singularity approaching while the entire planet is rapidly turning into a hellscape. -John Coates

-Dik
 
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