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Steel Formwork

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KalTheBuilder

Civil/Environmental
Sep 27, 2021
3
Hello all,

I am new to this forum and look forward to being an active participant.

For now I have a quick question, has anyone ever used a polyurethane coatings on steel formwork shutters? Or any other coatings that will allow 20 or so uses? We have procured some steel panels to install on our home-made shutters but they have some pitting and scratching on the surface which we are worried will have a poor aesthetic once cast.

Any advice appreciated.

Cheers,

Kal
 
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Never done this but sounds neat. Please post pictures of what it looks like after if you do!

I don't have great hope, however. On conventional formwork if I write on the form face it'll show up in the concrete. In fact, my guys get a little artistic when they know a formed surface is going to be covered (boys will be boys). So for your solution to work the coating would need to be thick enough to overcome any indents / scratches as well as be applied damn near uniform. It also needs to be durable so as not to pit during the 20 pour service life. You're asking a lot here for something you presumably want to do quite cheaply.

My preference is almost always a sacrificial layer of sorts to skin forms that have already been well loved.

CWB (W47.1) Div 1 Fabricator
Temporary Works Design
 
I think a coating can only improve the appearance. It's a matter of researching the coatings to find the most durable one.

Rather than think climate change and the corona virus as science, think of it as the wrath of God. Feel any better?

-Dik
 
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