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Top Down Cracking of Asphalt Pavement

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BigH

Geotechnical
Dec 1, 2002
6,012
I figured I could double post this one! A Tip and a Question - can't seem to get them both to light up!!

SlideRuleEra - thanks for your interest. Basically the situation is this:

Location: India; West Bengal; Howrah District

We laid a DBM (dense bitumen macadam) - a base course asphalt. For various reasons especially that the embankment is on very soft clays and large settlements were expected - it was decided to run the traffic on the DBM before putting on the wearing course. That would given an option to use a regulating layer and then the wearing course.

Traffic ran for 1.5 to 2 years - through 1 full and 1 partial monsoon (lots of rain). Temperatures run in the mid 30s to 40s for 6 months a year. After the first monsoon season and the hot summer months preceeding the second one, we started to notice cracking in the pavement - alligator cracking in the wheel paths. At first we thought it was fatigue (inadequate pavement) but we have 500mm subgrade CBR>6; 330mm crushed stone subbase (150 open graded for drainage and 180 dense graded); 250mm crushed stone base (in two layers) and 175mm DBM (in two layers). This is pretty thick - but the truck here are way overloaded and high over-inflation of tyre pressures.

We cored the apshalt and noted that the cracking went down only partially through the top layer and did not extend down into the lower DBM layer. This was at so many core locations. (I also noted this on one of our other contracts but much more minor (only 6 months exposure before laying BC). This surprised us. Cracking more pronounced in "non-flushed" areas rather than flushed areas (asphalt in India traditionally flushes badly - various reasons).

I started doing searching of internet for top-down cracking. Ran into some very good publications - I will send the articles to you; you might wish to reference them on your web page until I can get mine started (have the name, now need to do the page and publish it).

As well, the contractor hired Indian Institute of Technology of Kharagpur (top IIT in India) to study the problem. They did coring, found the same. They did Benkelman Beam and found no structural deflection difference in cracked vs uncracked section. They basically attributed the top down cracking to:

1. Aging of the bitumen due to the very high temperatures
2. High tensile stresses at the surface of the pavement due to the highly over-inflated wide tyres
3. Softening of modulus due to elevated temperatures.
4. Segregation.

This pretty well corresponds to the literature.

As indicated in the other thread, pavement engineers seemed to have "ignored" top-down cracking for decades - first started to be "noticed" in the mid-1980s. What I find is that most studies are in temperate climates. How many weeks does Colorado or Wisconsin have temps greater than 100 deg C?? British study found that for each 8degC of lower temperature, rate of aging is 1/3 that of the higher temperature. So, if Colorado sees such cracks at 8 years, it seems reasonable that we, in this climate, might see them in 1 to 2 years. If Florida sees them in 3 to 8 years, again, 3/3 or 8/3 - 1 to 2 years seems reasonable for us. To back up - we found that the softening point had risen from 46degC to 53 to 55deg C in just the 2 years - much higher than the Shell estimation of 1degC per year.

Anyway - this is the gist and was/am hoping that others can collaborate similar experiences or that they might have other information.

One final note - here, it might not have been noted too much in that they use 60/70 pen with relatively high bitumen content - meaning that we get bad flushing within a year of the hot weather - and the high surface bitumen content protects the asphalt from cracking although it leads to other "bad" things.
[cheers]
 
BigH - I have not encountered that type problem. We would get a lot on subgrade failure causing aligator cracking. This seemed to be caused by a combination of high water table (assumed to be top of ground) and heavy loads (cherry pickers, truck crane outriggers, etc.) at industrial plants. I'll ask one of my former colleagues.

Will be happy to post the info links on my web page - may get to start a "BigH" section.

 
BigH:

Interesting problem.

In my opinion, your problem is caused by the insitu adjustment of the open graded drainage layer. The alligator cracking results from movement of the particulate material in that layer layer which cannot be properly compacted. Seating itself under traffic loading causes readjustment and subtle densification which results in the alligator crack manifestation. The situation is one that would be readily remedied by placing your proposed wearing surface now that a 1-2year period has passed.

The aging of asphalt causing such a distress manifestation is plausible but in my experience would not occur within such a short period of time. This could occur after 15 or more years.

I would rule out segregation and softening in this situation.

The above is based on the observational approach.

What has been the experience on pavements without the open graded drainage layer.

what is the gradation of that layer and the compaction characteristics.


 
Thanks VAD - I've sent a couple of articles to SlideRuleEra that he will provide link to on his web site. I'm working to get my site up. Thanks
 
BigH - I asked one of my former colleagues, here are his thoughts:
"The cross section of stone and asphalt is pretty substantial, so I don't think that is the problem either. I think this is just a perfect example of what we have seen at our plants...that asphalt has no place in areas of very heavy traffic. I know that asphalt can be theorectically designed to carry the same loads as concrete, but for surface toughness, there is no substitute for concrete.

If they want this problem to go away, they should make plans to concrete the road. Since they already have such a stout base to start with, this may be an excellent candidate for white-topping. White topping does not provide a strong cross section, but it will greatly improve the surface toughness. It should also help keep the temperatures of the underlying asphalt cooler.

If they don't want to undertake a major repair, they should be prepared for regular patching and seal coating to minimize water intrusion."

As my friend says, we gave on asphalt for heavy loadings about 20 years ago.

 
SlideRuleEra - muchas gracias and many thanks to your friend. Asphalt is a big big problem around here because of the very harsh environment and overloaded/heavy trucks. A small accident will cause a 5km backup within 1 hour. In our case, the white topping might be a good way to go in a few years after the embankment settlements have lessened - we are on alluvial plains and foundations settled >100mm within a year. (Our RE Walls have undergone 800mm of settlement!). The specs here are poor. On the other hand, the built a concrete road right adjacent to ours. It is cracked (plastic shrinkage cracks) big-time. On our toll plaza, 25% of the panels had plastic shrinkage cracks because of contractor attitude. On other plaza, less than 0.5% had cracks. Harsh climates are the bane to almost all materials! Do you/he have info sites on white-topping?
Again - thanks!
 
WIll check it out. I did a little searching after your first note.
One "participant" is trying to throw out "wrenches" - would you think that flow is a contributing cause. Of course the mix design went for +3mm on flow (spec is 2 - 4) and daily Marshalls from samples taken from the trucks show okay - but . . . I've never seen any mention of the importance of "flow" to the top down cracking; flow is for stability to ensure that the mix isn't too brittle; when the asphalt "flows" down when unloading, I think that the flow is usually okay (like a concrete with a slump vs a mix that "didn't slump").
[cheers]
 
Ran into a site that you all might find some good information:


Have a huge report on Top Down Cracking along with many other reports on other topics. You can paste the URL above in Acrobat 6 or higher under "Make PDF Document" via Web and then you can download your files as attachment to the above url. Neat!
[cheers} to all.
 
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