kingnero
Mechanical
- Aug 15, 2009
- 1,758
For light rail (metro, tramways, ...) in cities, in tight curves the top of the rail is sometimes welded with a 307 filler material (austenitic, work-hardenable layer with 18-8-6 Cr-Ni-Mn chemistry). The goal of this layer is (supposed to be) the mitigation of noise due to the wheel slip.
It is generally assumed in the railway world that this "squeal noise" is caused by sideways slip (and not wheel slip due to fixed axes/difference in longituninal distance covered).
I'm involved in this as the welding engineer (with years of experience in railway welding, but not in acoustics). Welding pearlitic and bainitic steel often poses a whole new set of difficulties. Also, it makes rails more vulnerable for defects, especially so in areas that are already very prone to damage (mostly corrugation, also due to wheel slip, but squats and head checks as well because of the hertzian contact stresses ...).
This welding layer is specified by the railway authority, with about as much knowledge and experience in this as the average forklift driver in fluid mechanics.
Is there any literature about this phenomenon (the application of an anti-squeal noise weld layer)? What is the goal (I suppose lowering the coefficient of friction), is it effective, are there alternatives, why choosing an austenitic filler for this application, ...
I'm specifically trying to learn about the acoustics side of things, I think we've got the welding part quite covered.
Thanks for your insights!
It is generally assumed in the railway world that this "squeal noise" is caused by sideways slip (and not wheel slip due to fixed axes/difference in longituninal distance covered).
I'm involved in this as the welding engineer (with years of experience in railway welding, but not in acoustics). Welding pearlitic and bainitic steel often poses a whole new set of difficulties. Also, it makes rails more vulnerable for defects, especially so in areas that are already very prone to damage (mostly corrugation, also due to wheel slip, but squats and head checks as well because of the hertzian contact stresses ...).
This welding layer is specified by the railway authority, with about as much knowledge and experience in this as the average forklift driver in fluid mechanics.
Is there any literature about this phenomenon (the application of an anti-squeal noise weld layer)? What is the goal (I suppose lowering the coefficient of friction), is it effective, are there alternatives, why choosing an austenitic filler for this application, ...
I'm specifically trying to learn about the acoustics side of things, I think we've got the welding part quite covered.
Thanks for your insights!