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Cap plate welds

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mlzahn

Structural
Dec 7, 2010
10
If I have an HSS4x4x1/4 that needs a cap plate, what weld should I use and what cap plate thickness should I use?

I'm used to specifying a cap plate thickness that matches the HSS wall thickness.

I'm used to specifying a partial pen weld because I don't want to require inspection. But partial pen welds have min root thickness of 1/8" and have have an effective weld thickness equal to the thickness of the weld that is called out (S) minus 1/8". I should mention that I would prefer to not call out a particular welding procedure.

Is there another weld that I should specify? Do I need to increase the thickness of the cap plate or the hss wall?
 
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If the cap plate is slightly larger than the cross section of the HSS, use a fillet weld and mentioned by Toadjones. If welding in the proper positions with FCAW or GMAW processes, you can use BTC-P4-GF with allows S = E (no 1/8 loss).

 
If this is a nonstructural weld, indicate an all around fillet and in the note area, indicate a seal weld. As for the cap plate thickness, do you care if the plate is light guage (ie leave this up to the fabricator)?
 
Just saying "cap plate" doesn't tell us much. In my nomenclature, a cap plate is an end plate on a column, and at least one beam bears on it. In that case, I would never use anything less than a 3/8 or 1/2" plate, with a 3/16 or 1/4" fillet weld all around and 4 bolts to the beam. If this cap plate is just for sealing off the top of a post, then most any competent welding arrangement will do.
 
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