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Two Pattern of Holes

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mkcski

Mechanical
Feb 18, 2016
589
I have a somewhat unique application for GDT that I can find no examples of in the Standard or in any of the reference materials I have access to. So I’m requesting some assistance with some symbology and its interpretation. See attached partial sheet 1 and sheet 2 drawings

We have a component with a circular pattern of (20) “features”. A section through one “feature” is shown in Detail C – upper left on sheet 1. They that are BASICally located to datums in the FCF at the top of the drawing; Datum plane A - 3 motions (tol. zone perpendicularity to primary datum), Datum axis B - 2 motions (center of BASIC circle), and Datum axis C - 1 motion (rotation–clocking with other features). At each of the (20) Detail C “features” there are (2) 3.625 diameter coaxial holes.
As I see it, there are two patterns operating here: a circular pattern of (20) upper “features” with each of the (20) “features” being a coaxial pattern of (2) holes. The position tolerance for both the 20X circular pattern and between the (2) coaxial holes is the same value because: 1) an oscillating shaft must simultaneously passes through the two bushings in Detail C and a single bushing in the mating part, and 2) when the components are assembled the (20) shafts do not interface with each other. Material condition modifiers have been analyzed and are RFS/RMB - (Rule #2).

Y14.5-2009 only illustrates examples of a single location for position of a coaxial pattern - figures 7-43, 7-44, so we have “concocted” the dimensioning schema in Detail C to functionally dimension the part.

The intended interpretation of the GDT in detail C: The FCF for the upper holes controls the position of the entire 20X circular pattern of upper holes to Datums A, B, and C. Because the oscillating shafts that pass through the bushings do not interface with each other, there is an independent relationship between the (20) individual pairs coaxial holes. Given these parameters, and no examples to refer to, we specified the upper hole as Datum D - 20X INDIVIDUALLY and positioned the lower hole to Datum A to maintain the required functional perpendicularity, and to Datum D to maintain coaxiality with the upper hole. The tolerance zone for the lower hole would be oriented perpendicular to Datum A and be aligned with the RMB related actual mating envelope established from the upper hole.

Composite position was considered. But the fit-up analysis determined the position tolerance for the circular pattern and the coaxial holes is the same, so the PLTZF and FRTZF tolerances are the same value – not a smaller refinement – a requirement for composite position.

Questions for Forum members:
1) Does your interpretation match the intended?
2) Is there a “better” approach? Could we eliminate Datum D, the FCF and size dimension for the lower hole by applying the by adding 2X to the upper hole diameter so that a single tolerance zone projects “down” from the upper holes.
3) Would a continuous feature “CF” concept apply? The 3.38 “neck down” between the holes causes me concerns with this.
 
 http://files.engineering.com/getfile.aspx?folder=fb08d710-f7d2-49ec-8da6-7189f094a2a1&file=Sheet_1.pdf
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I'm so glad they dumped the CF on that proposed Fig. 10-46! I think right after 2009 was released, they realized that CF doesn't really belong to surfaces, because CF needs Rule #1 to fall back upon as the tolerance for "continuity."
Some folks claimed that CF with flatness could have been used, which I suppose might have saved that figure in 2009. But we already have profile of a surface as the tool to control "continuous" surfaces.

John-Paul Belanger
Certified Sr. GD&T Professional
Geometric Learning Systems
 
Belanger: Me too. Interestingly, in the Nov 24,2015 Draft they added (new) clarifying definitions: " Continuous Feature" and Continuous Feature of Size". I guess this is an attempt to clarify the confusion and allow the use of CF on non-FOS. If you do not have a Nov 24,2015 copy of the DRAFT I can scan the pages for your review.
 
mkcski,

I only intended to describe what pmarc's suggestion (as I understood it) would allow with your proposed tolerance values. I was intentionally dodging the drafting half of the matter, but my explanation probably wasn't as clear as it should have been.

See the attached image for a simplified example with only a single pair of holes. Please consider the two position tolerances without datum feature references to apply as a simultaneous requirement, effectively creating a single tolerance cylinder that is free to float. I realize that simultaneous requirements without datum feature references have been much debated in the past, but hopefully the intent is clear enough for this example at least.

To get the diameter .016 result, the axis of the upper hole must be tilted by .002 over its length, and axis of the floating tolerance zone must be tilted by .004 in the same direction over the same length. The axis of the bottom hole must then be at the far extreme of the tolerance zone where it intersects the bottom surface.


- pylfrm
 
 http://files.engineering.com/getfile.aspx?folder=ae1a9cb4-f8d4-416e-9f4a-e81b2ef0ac0d&file=20160519.png
pylfrm:

Thanks. Let me digest your sketch before I respond.
 
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