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  1. 1366060

    effect of AL in AISI430

    dear All thank you for your reply. Dear MagBen thank you for your comment could you please give a reference for Ferritic SS? there is a Russian alternative for original stainless steel with around 4 % Al in content. and 14-16 percent of Chrome. I think the Al here is very important and...
  2. 1366060

    effect of AL in AISI430

    Dear All, according to AISI, 430 grade should have 1.2 % of AL content, as well as ch15ju5 according to Russian Gost Standard. because of some limitation in material supply, we are going to substitute 430 for ch15ju5. to do so, we took a sample from supplier of 430 stainless steel and have...
  3. 1366060

    Shaft Heat Treatment

    Thank you dbooker630 all is clear now. I really appreciate your valuable comments. Best regards.
  4. 1366060

    Shaft Heat Treatment

    Dear dbooker630 Thank you for your valuable reply actually, the designer of the part have specified the material specification as 1.7225(42CrMo4)+QT on the drawing. so it seems situation you described is true. and we need to first QT the part and then induction harden it. just one...
  5. 1366060

    Shaft Heat Treatment

    Dear AidanMc sorry I forgot to mention material spec. Material is 1.7225(42CrMo4) total weight : 89.5 Kg
  6. 1366060

    Shaft Heat Treatment

    Greeting ! I take following part to heat treatment lab, for hardening as per description on the following drawing. they say this part should hardened using induction method, and in induction method we cannot give this part hardness more than 50 HRC. and also the hardening depth would be...
  7. 1366060

    Grid Resistor Design

    Dear ScottyUK thanks for your reply and introducing supply sources. actually, thanks to hours of searching the net regarding this issues, I know about supplier very well. Further, the end user of resistors also knows about suppliers. nonetheless, they are not willing to supply from these...
  8. 1366060

    Grid Resistor Design

    Dear itsmoked Thanks for your reply I know some of these companies but because of some issues, I need to go through reverse engineering a current model of Grid Resistor for a specific model of truck. But, as you predicted I have experienced failure and this time I want to go through...
  9. 1366060

    Grid Resistor Design

    Hello I need to design a Grid Resistor for a Given electrically driven Haul truck. we have two 1400Hp traction motor for propulsion. in retarding mode they will, of course, generate some more power, let's say around 1600. considering these two there will be up to 3200 HP in retarding mode. We...
  10. 1366060

    welding stainless steel 4031 to recover depth

    thank you dear all, During welding, We got some distortion in the plate!. I have the plate post weld heat treated to compensate distortion. but I am afraid of losing mechanical/physical properties. I think I am gonna reject this plate completely and try and new plate.
  11. 1366060

    welding stainless steel 4031 to recover depth

    following link will direct you to the mechanical/physical properties of the 4031 stainless steel. http://www.makeitfrom.com/material-properties/AISI-420F-1.4028-1.4031-S42020-Stainless-Steel
  12. 1366060

    welding stainless steel 4031 to recover depth

    dear Seldstan the thickness was 20mm in the as-received condition. after machining the slot place we have 8mm thickness at the bottom of the slot. regards.
  13. 1366060

    welding stainless steel 4031 to recover depth

    dear EdStainless, I am not that many acquaintances with welding terminology. and don't know about N&T or Q&T. if they stand for normalise& temper or Quench and Temper, I am not really sure about this. and do you know what kind of electrode or wire is needed? what about the magnetic properties?
  14. 1366060

    welding stainless steel 4031 to recover depth

    dear Metegr /Ed stainless the grade is 1.4031/420, as the certificate provided by the seller says. regarding the heat treat condition, the plate is in as-received condition and we have conducted no heat treatment on the plate, and none of the heat treatment operations are needed for the final...
  15. 1366060

    welding stainless steel 4031 to recover depth

    Dear All, I have my ferromagnetic type stainless steel 4031 grade machined to the desired shape. since there was a slut with 1600(length)*80(width)*10(depth)mm dimension on the plate wich the machining operator was going to machine it to the mentioned dimensions. but he has mistaken and...
  16. 1366060

    HVOF VS D-Gun Coating

    Dear All, It is while I am considering using the tungsten carbide coating to protect my desired surface from abrasion. but it is a dilemma for me to chose between of HVOF and Detonation Gun coating methods. has anybody useful information about these coating methods? their pros and cons...
  17. 1366060

    Manufacturing process of Bending Magnet coil?

    Dear Hendersdc, thanks for helpful comment. yes, i share your veiw point. each of 6 separate coil are first formed in a trapizoidal-like shape then are bent to form the desired shape. afterward they are assembled. the main concern is what is the winding method? my guess is it should to be a...
  18. 1366060

    Manufacturing process of Bending Magnet coil?

    Dear All, there are more pictures of the naked state of the magnet coil here. any Idea about fabrication method, process? and tooling? I have to say that wrongly I had posted this thread on the Solidworks forum. sorry about that.
  19. 1366060

    How to model 3D winded coil?

    dear all, thanks for your helps and idea. Dear Drafting man special thanks to you. your model gave me the clue... Dear JgKRI, thanks for your idea, but it will not work. it was the modeling strategy firstly i follow. but when i swept along the 3d sketch, the profile and the sketch did not...
  20. 1366060

    How to model 3D winded coil?

    Dear friends; I want to model following coil, although its 3 days that I am toiling away on modeling this 3d shape,but I have not any breakthrough. can you help me by suggesting a modeling strategy for this coil in Solidworks? any help and comments are really appreciated. thanks below...
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